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Core positioning

Also known as electric rail car, track rotating platform, track transfer car, mainly used in conjunction with track flatbed cars, the core function is to assist flatbed cars in turning and cross track transfer.

Workflow

The track flatbed travels along the track to the turntable transfer car → the turntable rotates to dock with another track → the flatbed travels along the new track to complete the cross track transfer operation, and the process can be repeated in a loop.

Core components

Composed of key components such as motors, reducers, and slewing supports, the structure is stable and reliable.

Key parameters and control methods:

The rotation angle range is 90 ° -360 °, supporting wireless remote control and console dual-mode control, with flexible and convenient operation.
Installation conditions: When two tracks are arranged vertically, the intersection of the two tracks is the installation position of the turntable; The turntable is equipped with tracks that can accurately dock with ground tracks to ensure smooth passage of flatbed trucks.

Product advantages

Flexible steering and adaptability to complex track layouts: Supports 90 ° -360 ° free rotation, making it easy for rail flatbed trucks to switch between vertical, intersecting, and other types of tracks without the need for additional detours, greatly optimizing the space utilization of workshops/storage areas.
Efficient cross track connection and improved transfer efficiency: directly undertake the rail flatbed and quickly dock with the target track, eliminating the manual scheduling and multiple adjustment steps of traditional steering methods, reducing single cross track transfer time by more than 50%, and adapting to high-frequency material circulation needs.
Accurate positioning, smooth and safe operation: Relying on precision slewing bearings and track docking design, the docking accuracy between the turntable and the ground track reaches ± 3mm, ensuring that the flatbed vehicle passes without bumps; Equipped with limit switches and anti offset devices to avoid derailment and collision risks during transportation, ensuring the safety of heavy-duty working conditions.
Easy to operate, suitable for multi scene control: Supports wireless remote control and console dual-mode operation, remote control distance covers common areas in the workshop, no need for personnel to follow closely; The console can be integrated into the workshop control system to meet the remote scheduling needs of automated production.
Reliable structure and low maintenance cost: The core components (motor, reducer, slewing support) adopt industrial grade heavy-duty design, with strong wear and impact resistance and low long-term operation failure rate; The structure is simple, with few vulnerable parts, and daily maintenance only requires routine inspections, reducing long-term operating costs.
Strong compatibility and easy upgrade: No need to modify the original track flatbed and ground track system, can be directly used with existing equipment, suitable for 10-50 ton heavy-duty transportation scenarios; The transformation of existing production lines has minimal impact and can quickly achieve logistics turnover upgrades.

Frequently Asked Questions

Can the rotation angle be flexibly adjusted?

It supports flexible adjustment of rotation angle from 90° to 360°, which can accurately match the docking needs of different rail angles.

What are the site requirements for installation?

It needs to be installed at the intersection of rails, requiring flat ground (level error ≤ 3mm) and reserved corresponding load-bearing foundation (adapting to equipment's own weight + maximum load capacity).

What operation methods are supported?

It is equipped with wireless remote control (effective distance ≥ 50 meters) and console operation as standard, and single or dual-mode control can be selected on demand.

Can it be connected to automated workshop systems?

It supports connection to central control systems such as PLC and MES, realizing remote scheduling, automatic steering and multi-equipment interlocking control.

What safety protection measures are available?

It is equipped with limit switches, anti-collision buffer devices, audio-visual alarm systems and emergency stop buttons to fully avoid risks such as collision and derailment.

Our company strict management to ensure the quality of Kpd Conductor Rail Powered Rail Car Transport Coils with U Frame, from raw materials to finished products have a complete set of quality testing. Due to the intensification of market competition at home and abroad, the rapid development of science and technology, the acceleration of product renewal and the increase of people's diversified demand for products, the manufacturing industry is developing to multi variety and small batch production. Continuous improvement of independent innovation ability is the source of sustainable development of enterprises.

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