Battery-powered Trackless Transfer Vehicle

Products Description

Workshop trolley cars are commonly used handling equipment in workshops and factories. Compared with rail cars, there is no need to lay tracks. Because the trackless transfer vehicle can move freely, it can rotate 360 degrees on the spot, and the cost is low, and it is favored by many factories and workshops. The trackless transfer vehicle is not restricted by the track, and there are a variety of power supply methods. The more common power supply method is the battery. Lithium batteries are slightly more expensive than batteries and slightly inferior to batteries because of their price.

The BWP series battery trackless transfer vehicle has no limitation on the running distance, but it needs to be used for a period of time for charging. The battery needs regular maintenance. Due to the limited capacity of the battery, the battery life is also limited. Generally it can be used for 2-3 years. The battery can be charged and maintained in a timely manner. It can be used for more than 3 years.

Products Parameters

Model		BWP-2T	BWP-10T	BWP-20T	BWP-30T	BWP-50T	BWP-63T	BWP-150T
Rated load (T)		2	10	20	30	50	63	150
Table size	length(L)	2000	3600	4000	4500	5500	5600	10000
	Width(W)	1500	2000	2200	2200	2500	2500	3000
	Height(H)	450	500	550	600	650	700	1200
Wheel Base (mm)		1200	2600	2800	3200	4200	4300	7000
Wheel Diameter(mm)		Φ270	Φ300	Φ350	Φ400	Φ500	Φ600	Φ600
Ground Clearance (mm)		50	50	50	50	50	75	75
Motor Power (Kw)		1	1.6	2.2	3.5	5	6.3	15
Battery Capacity(Ah)		180	160	180	250	330	400	600
Battery Voltage(V)		24	48	48	48	48	48	72
Running Time When Full Load		4.32	4.8	4	3.5	3.3	3	2.9
Running Distance for one Charge(Km)		6.5	7.2	4.8	4.2	4	3.6	3.2
Max Wheel Load (KN)		14.4	42.6	77.7	110.4	174	221.4	265.2

Advantage

Trackless transfer cars can meet the needs of different turning radii.
It can satisfy free left-right steering and 360-degree in-situ rotation.
The trackless transfer cars can be equipped with an optional human encounter detection device, which can detect obstacles or people in the running direction in time and automatically control the cart to stop.
The power supply mode of trackless transfer carts can be selected, and different power supply modes can be used according to different road conditions.

Production Process

CNC Cutting
The steel plate is transported from warehouse to CNC cutting workshop for cutting.
Preliminary Assembling

Workers put the cut steel plate together according to the design drawing.

Welding

Weld the steel plate with automatic welding machine after the preliminary assembling.

Post weld treatment

Test the welding section after the welding, polish and burring. Post weld treatment to eliminate welding stress.

Spray Primee

Transport the structure part after processing to painting booth for spraying primer. The main component of the primer is zinc rich epoxy antirust paint. The primer is to two layers.

Assembling

Assemble the structure parts after spraying primer with wheels, motors and gear box, etc.

Paint finish

Transport the assembled cart to painting booth, inspect the integrity of primer. After that paint the finish.

Debugging

Debugging the cart after painting the finish with electric control system, after the debugging, the cart will be tested without load and then with load. After the inspection, the cart will be transported to storage area.

FAQ

Will A Transfer Cart Be A Good Solution?
A good question to ask since there are many material handling solutions on the market! Which one is the right choice? For starters, transfer carts are moveable platforms used for the horizontal movement of materials, assemblies, and other items. Consideration must be given to the weight of the load and the travel requirements for the application.
What Are The Advantages of Using a Transfer Cart?
For smaller loads, manual carts can be dedicated to specific work place activities such as shuttling materials. This often makes the carts more available for use. Transfer carts are more accommodating for moving long loads through restrictive passage ways or doorways. For heavier loads transfer carts are an excellent affordable choice for their ability to handle heavy loads. Transfer carts are compact in design and work well in areas with limited floor area. Another advantage over lift trucks is how the cart deck can be customized to suit specific loads.
What Product Handling Applications Use Transfer Carts?
1. Coils (V-Groove deck)
2. Tanks (size/stability for uniformly distributed loads)
3. Assemblies (fixture cradle) for a complete build or to send a partially completed product to the next station (tractors, heavy equipment machinery)
4. Sub-Assembly shuttle from one line to another line
5. Maintenance cart for motors and pumps
6. Equipment support (stand-off deck) for navigating loads to locations with a plant facility
7. Material shuttle for steel tubing (flat decking with guard rails)
8. Elevating platform for assembly process (integrated screw-jack table)
9. Sand casting (flat decking)