Low Voltage Rail Powered Transfer Cart

Products Description

Low‑voltage rail‑powered transfer carts are widely applied in heavy‑industrial material handling. They effectively resolve the challenges of large‑volume raw‑material transportation, cut manual labor input, reduce factory operational costs and bring higher profit margins. Unlike cable‑powered alternatives, this rail‑mounted transfer cart draws power from low‑voltage rails without trailing cables, making it highly suitable for material transport inside warehouses.

This transfer cart delivers excellent safety performance. Both wheels and rails are fitted with custom‑made insulating components. Operators can control the flat cart wirelessly via remote control. Built‑in audible‑visual alarms and human‑sensing emergency‑stop devices safeguard on‑site personnel throughout operation.

Beyond reliable safety, the low‑voltage rail‑powered transfer cart withstands high temperatures, heavy impact and cross‑bay transportation obstacles. It supports easy remote‑control integration and automated workflows, and can travel along curved or circular tracks. By adding more step‑down transformers, the cart can readily fulfill long‑distance transport requirements.

Products Parameters

Model		BDG-2t	BDG-20t	BDG-50t	BDG-100t	BDG-150t
Rated Load(t)		2	20	50	100	150
Table Size(mm)	Length(L)	2000	4000	5500	6500	10000
	Width(W)	1500	2200	2500	2800	3000
	Heigth(H)	450	550	650	850	1200
Wheel Base(mm)		1200	2800	4200	4900	7000
Rail Inner Gauge(mm)		1200	1435	1435	2000	2000
Wheel Diameter(mm)		270	350	500	600	600
Wheel Quantity		4	4	4	4	8
Ground Clearance(mm)		50	50	50	75	75
Running Speed(min)		0-25	0-20	0-20	0-20	0-18
Motor Power(kw)		0.8	2.5	5.5	11	15
Transformer Power(KVA)		3	6.8	10	30	30
Transformer Quanity		1	1	1	1	1
Running Distance(m)		70	70	50	50	50
Max Wheel Load(KN)		14.4	77.7	174	343.8	265.2
Reference Weight(t)		2.8	5.9	8	14.6	26.8
Recommended Rail Model		P15	P24	P43	QU100	QU100

Remark: The product parameters are for your reference, all parts can be customized according to your requirements.

Production Process

CNC Cutting

The steel plate is transported from warehouse to CNC cutting workshop for cutting.

Preliminary Assembling

Workers put the cut steel plate together according to the design drawing.

Welding

Weld the steel plate with automatic welding machine after the preliminary assembling.

Post weld treatment

Test the welding section after the welding, polish and burring. Post weld treatment to eliminate welding stress.

Spray Primee

Transport the structure part after processing to painting booth for spraying primer. The main component of the primer is zinc rich epoxy antirust paint. The primer is to two layers

Assembling

Assemble the structure parts after spraying primer with wheels, motors and gear box, etc.

Paint finish

Transport the assembled cart to painting booth, inspect the integrity of primer. After that paint the finish.

Debugging

Debugging the cart after painting the finish with electric control system, after the debugging, the cart will be tested without load and then with load. After the inspection, the cart will be transported to storage area.

FAQ

Will A Transfer Cart Be A Good Solution?
A good question to ask since there are many material handling solutions on the market! Which one is the right choice? For starters, transfer carts are moveable platforms used for the horizontal movement of materials, assemblies, and other items. Consideration must be given to the weight of the load and the travel requirements for the application.
What Are The Advantages of Using a Transfer Cart?
For smaller loads, manual carts can be dedicated to specific work place activities such as shuttling materials. This often makes the carts more available for use. Transfer carts are more accommodating for moving long loads through restrictive passage ways or doorways. For heavier loads transfer carts are an excellent affordable choice for their ability to handle heavy loads. Transfer carts are compact in design and work well in areas with limited floor area. Another advantage over lift trucks is how the cart deck can be customized to suit specific loads.
What Product Handling Applications Use Transfer Carts?
1. Coils (V-Groove deck)
2. Tanks (size/stability for uniformly distributed loads)
3. Assemblies (fixture cradle) for a complete build or to send a partially completed product to the next station (tractors, heavy equipment machinery)
4. Sub-Assembly shuttle from one line to another line
5. Maintenance cart for motors and pumps
6. Equipment support (stand-off deck) for navigating loads to locations with a plant facility
7. Material shuttle for steel tubing (flat decking with guard rails)
8. Elevating platform for assembly process (integrated screw-jack table)
9. Sand casting (flat decking)

Low Voltage Rail Powered Transfer Cart

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